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The model for the Engineer Robot had actually been in the game's files since the Mann vs. Machine update, but the enemy was not actually implemented until months later during the Mecha Update.
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According to someone on the Team Fortress 2 development team, the song that was going to be playing in the Pyro's mind in the video, "Meet The Pyro," was originally going to be Tiny Tim's "Livin' in the Sunlight, Lovin' in the Moonlight." For one reason or another, the song was not used and was instead replaced with "Do You Believe in Magic" by The Lovin' Spoonful.
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Many of the AI bots in the game are named after references to Team Fortress 2, Valve's other works, and computer programming. Many of these names were requested by users on the Steam forums.
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The second trailer for Team Fortress 2 shows gameplay footage of each class, except for the Medic. However, the Medic does make two appearances in the video; once at 1:47, on the left, and once again at 1:50, he can be seen behind a wall.
The trailer also shows many sound and weapon changes. Some of these include the Scout using a weapon called the Nailgun, which was replaced by the Scattergun, and the Demoman can be seen throwing an pack of Dynamite, which was later replaced by his Stickybombs. Every class, including the Pyro, uses generic scream sounds for taking damage and dying, including the infamous Wilhelm scream.
The trailer also shows many sound and weapon changes. Some of these include the Scout using a weapon called the Nailgun, which was replaced by the Scattergun, and the Demoman can be seen throwing an pack of Dynamite, which was later replaced by his Stickybombs. Every class, including the Pyro, uses generic scream sounds for taking damage and dying, including the infamous Wilhelm scream.
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The death sounds in the "Meet the Engineer" trailer are different to that of the final game. This is most noticeable at 0:38, when there is clearly a Sniper on the rocks, but when the sentry gun shoots him, the death sound is that of a Soldier. Additionally, when an off-screen class yells "MY ARM!" at 0:54, it sounds like a Scout yelling, but the arm is clearly that of the Sniper.
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The Ubercharge effect produced by the Medic in the "Meet the Medic" trailer is only possible with the stock Medi-Gun, but the Medi-Gun he is using is the Quick-Fix. Valve explained this in the "Uber Update", saying that the Quick-Fix's Invulnerability function shorted out after it's first time use.
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